Specialty Coils

Specialty Coils

When standard solutions aren’t enough, Alpha Coil’s specialty engineering comes into play. We tackle the applications that require exotic materials, extreme pressure ratings, or innovative physical configurations.

  • Industrial Process Coils: Built for the harshest environments on earth, these coils utilize thick-wall materials and high-spec alloys like Cupro-Nickel or Hastelloy. They are engineered for refineries, chemical plants, and pulp mills where they may be exposed to abrasive dust, corrosive gases, or extreme high-pressure process fluids.
  • Heat Recovery Coils: Energy efficiency is paramount in modern facility management. Our heat recovery coils are used in “run-around” loops to harvest waste energy from exhaust air and pre-treat the incoming outside air. This “free” energy significantly reduces the load on primary heating and cooling equipment, providing a rapid return on investment.
  • Sectional / Removable Coils: Often referred to as “Split Coils,” these are the ultimate solution for mechanical rooms with limited access. If a replacement coil cannot fit through a door or into an elevator, we design it in two or more precision-engineered sections. Once in place, they are bolted together and sealed, providing the same performance as a single large coil with a fraction of the installation headache.

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FREQUENTLY ASKED QUESTIONS

General Questions

The most accurate way is to provide us with the original manufacturer’s part number or the model number of the air handling unit. If that information is unavailable, our team can guide you through a field-measurement process or provide a measurement template to ensure an “Exact-Fit” replacement.

Yes. We specialize in “OEM-Equivalent” replacements. We maintain a vast database of specifications for major brands, allowing us to manufacture coils that match or exceed the performance of the original equipment at a more competitive price point and often with faster lead times.

A picture of the coil tag is best. If coil tag is not available, we can provide a drawing to note your coil details. We typically need the coil type (water, steam, DX, etc.), dimensions (finned height, finned length, and number of rows), fins per inch (FPI), and the material requirements for the tubes, fins, and casing.

While we provide comprehensive help for self-measurement, we can also coordinate with local mechanical contractors or technicians to assist in complex site surveys for large-scale retrofits or highly specialized industrial applications.

Absolutely. Replacement is the perfect time to upgrade. If your original coil failed prematurely due to corrosion, we can upgrade your new coil to stainless steel, cupro-nickel, or add a specialized protective coating.

Because all HVAC systems have unique dimensions and performance requirements, our coils are “built-to-order.”

We Can Help

Are You in need of a new heating coil?

At Alpha Coil, we specialize in custom-engineered, “Exact-Fit” replacements for any brand or application. Whether you have every technical detail or just a blurry photo of a nameplate, our team is ready to help.